Flexible multiple CNC machines

Innovation is the only way of achieving the best engineering solutions is the philosophy of the company Riello Sistemi Group, expressed in its new products, recently appeared on the market.

Flexible multiple CNC machines

the Company Mandelli Sistemi can boast almost a century of history working in the industry the machine tool industry. She has achieved successful results in the international market, designing and producing machining centers, highly regarded for their performance, mainly power, speed, flexibility and precision is maintained over time.

Over the last decade, along with increased attention to providing for the needs of the customer, the company Mandelli focused on sectors with high added value such as aerospace and energy, characterized by difficult-to-cut materials and complex geometry parts requiring high-performance turning and milling tools. Thus was created the line Ti and the Spark series multi-purpose machining centers Spark Multitasking, specially designed for the needs of these two sectors. Spark Ti is a line of 5-axis machining centres, providing both eat a large allowance when roughing and high quality surface treatment of finished parts thanks to a series of swivel-heads with manual heads and electrospindle high torque.

 

Series AV devices, control systems, dissipation, able to reduce vibration by 75% compared to the standard conditions of machining, and also due to the supply of large quantities of coolant to prevent premature wear. Materials such as titanium and HRSA (heat resistant super alloy – approx. TRANS.), widely used in the aerospace industry. In connection with mechanical properties comparable to the properties of steel, and a specific gravity of one and a half times the specific gravity of aluminum, they have several negative properties.

 

for Example, insufficient conductivity and a low modulus of elasticity, which involves the use of low velocity cutting, low spindle speed and high torque in order to avoid critical vibration effects on the machine design, creating the risk of resonance. Moreover, due to the high voltages the choice of the tool cones HSK 100 or 125, in addition to providing adequate supporting structure and bending strength, gives large flow of coolant to the tool, providing temperature control and proper transport of chips.

 

machining center Spark Multitasking can automatically switch operations with rotating tools on a conventional machine tool operations turning center. The new models of turning and milling machines, constantly updated by the company Mandelli, the company prefers the configuration with a fixed table that allows to achieve optimal performance in the removal of a large layer of metal and precision machining, and unloading and loading station, which provides centering of the parts outside of the treatment area to maximize the efficiency of the system.

 

Focusing on the needs of manufacturers of aircraft engines, the company has equipped the machine Spark Multitasking facilities that enhance production possibilities, such as: extender for deep turning, strong head with angular transmission, automatic tool change for radial processing and downloads of the facing heads on an inclined axis. All these innovations are a guarantee of consistent high performance and precision.

 

the Parent company of the Company Riello Sistemi, founded in 1963, is internationally recognized in the field of production of flexible manufacturing cell and a conventional vertical lathes, bar turning machines and universal machines. The main consumers of machine tools – automotive industry, production of industrial and sanitary fittings, valves and General mechanical components. Vision, attention to human resources, innovation, quality, advanced technology and commitment is the basis of the activities of the current leader of the rating of the company Riello Sistemi.

 

Standard multiple machines with horizontal axes and Vertimac to date, the operation is more than 2000 machines. Conventional multiposition machines, the number of stations which can reach 14, is intended for users who handle a family of parts, the size of which presumably fits into the treatment zone of 200 mm, when large amounts of output.

 

Flexibility of production decisions, short cycle times, low component costs and a high level of adaptation to the client’s specifications – these are the main features of the standard multi-position machine, which can process materials collectors (from brass to aluminium up to different types of stainless steel). Standard multiple machines with horizontal axes with bar feeder, allow you to upload machine hexagonal and/or round rods of different size and hardness, in accordance with the length and diameter of the rod.

 

Flexible multi-position CNC TFL and VFX in various models combine all the features of standard multi-positional machines with the flexibility of rotating tools clamp parts. Due to the rotation of the workpiece Combi-machine is flexible and allows easy implementation lyat tool change on the machine to handle parts of different sizes but belonging to the same family, and completely different parts in the working area, usually corresponding cube of side 500 mm.

the Company Mandelli Sistemi can boast almost a century of history working in the industry the machine tool industry. She has achieved successful results in the international market, designing and producing machining centers, highly regarded for their performance, mainly power, speed, flexibility and precision is maintained over time.

Over the last decade, along with increased attention to providing for the needs of the customer, the company Mandelli focused on sectors with high added value such as aerospace and energy, characterized by difficult-to-cut materials and complex geometry parts requiring high-performance turning and milling tools. Thus was created the line Ti and the Spark series multi-purpose machining centers Spark Multitasking, specially designed for the needs of these two sectors. Spark Ti is a line of 5-axis machining centres, providing both eat a large allowance when roughing and high quality surface treatment of finished parts thanks to a series of swivel-heads with manual heads and electrospindle high torque.

 

Series AV devices, control systems, dissipation, able to reduce vibration by 75% compared to the standard conditions of machining, and also due to the supply of large quantities of coolant to prevent premature wear. Materials such as titanium and HRSA (heat resistant super alloy – approx. TRANS.), widely used in the aerospace industry. In connection with mechanical properties comparable to the properties of steel, and a specific gravity of one and a half times the specific gravity of aluminum, they have several negative properties.

 

for Example, insufficient conductivity and a low modulus of elasticity, which involves the use of low velocity cutting, low spindle speed and high torque in order to avoid critical vibration effects on the machine design, creating the risk of resonance. Moreover, due to the high voltages the choice of the tool cones HSK 100 or 125, in addition to providing adequate supporting structure and bending strength, gives large flow of coolant to the tool, providing temperature control and proper transport of chips.

 

machining center Spark Multitasking can automatically switch operations with rotating tools on a conventional machine tool operations turning center. The new models of turning and milling machines, constantly updated by the company Mandelli, the company prefers the configuration with a fixed table that allows to achieve optimal performance in the removal of a large layer of metal and precision machining, and unloading and loading station, which provides centering of the parts outside of the treatment area to maximize the efficiency of the system.

 

Focusing on the needs of manufacturers of aircraft engines, the company has equipped the machine Spark Multitasking facilities that enhance production possibilities, such as: extender for deep turning, strong head with angular transmission, automatic tool change for radial processing and downloads of the facing heads on an inclined axis. All these innovations are a guarantee of consistent high performance and precision.

 

the Parent company of the Company Riello Sistemi, founded in 1963, is internationally recognized in the field of production of flexible manufacturing cell and a conventional vertical lathes, bar turning machines and universal machines. The main consumers of machine tools – automotive industry, production of industrial and sanitary fittings, valves and General mechanical components. Vision, attention to human resources, innovation, quality, advanced technology and commitment is the basis of the activities of the current leader of the rating of the company Riello Sistemi.

 

Standard multiple machines with horizontal axes and Vertimac to date, the operation is more than 2000 machines. Conventional multiposition machines, the number of stations which can reach 14, is intended for users who handle a family of parts, the size of which presumably fits into the treatment zone of 200 mm, when large amounts of output.

 

Flexibility of production decisions, short cycle times, low component costs and a high level of adaptation to the client’s specifications – these are the main features of the standard multi-position machine, which can process materials collectors (from brass to aluminium up to different types of stainless steel). Standard multiple machines with horizontal axes with bar feeder, allow you to upload machine hexagonal and/or round rods of different size and hardness, in accordance with the length and diameter of the rod.

 

the Flexible multi-position machines

Flexible multi-position CNC TFL and VFX in various models combine all the features of standard multi-positional machines with the flexibility of rotating tools clamp parts. Due to the rotation of the processed

Flexible manufacturing cells equipped with rotating clamps, rotating self-centering chucks, stationary units and modules on 2-3 axis with one tool or turret from 2-3 to 8 sockets; they perfectly fulfill the objectives of the Park of machining centres with a much more competitive sebasto of the machining.

the Tri-Way Manufacturing Technologies the Company Tri-Way Manufacturing Technologies, is situated in the center of the American automotive industry in Windsor, near Detroit, was founded in 1977 and specializiruetsya in the production of installations for the production of automotive components. She joined the company Riello Sistemi Group in 2005 and is a model partner for sales, service and refurbishment on the American market.

the  Riello Sistemi China the Company Riello Sistemi Shanghai is the company’s answer Riello Sistemi Group on the need to adequately meet the needs of a globally growing market. This structure sales and service, which since 2002, contributes to the consolidation of the image of the Group’s brands in South Asia and is engaged in attracting important customers in the most advanced sectors from a technological point of view, from the automotive suppliers of the highest level to major manufacturers of aircraft engines.

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